Cut and Sew Manufacturers

We are a leading cut and sew manufacturer specializing in premium sports uniforms, fashion apparel, and accessories for brands, clubs, and retailers worldwide. From initial concept to final product delivery, our process is designed to give you complete control over design, fabrics, sizing, and branding.

What is Cut and Sew Manufacturing?

In the apparel industry, cut and sew refers to a production method where each garment is individually cut from rolls of fabric and then stitched together following your exact specifications. Unlike mass-market “blank garments” that are simply printed on, cut and sew manufacturing gives you total design freedom—from panel shapes and colors to stitching styles and fabric blends.

This process allows us to create custom sportswear, team uniforms, fashion clothing, and accessories that stand out in both quality and uniqueness.

Our Factory Specialties

We manufacture for:

Our Cut and Sew Manufacturing Process

1. Design Consultation & Concept Development

Our process begins with a deep understanding of your vision. Whether you’re a sports club looking for team jackets or a fashion brand launching a new collection, our design team works closely with you to:

  • Review your ideas, sketches, or reference samples.

  • Suggest fabric options based on your target market and use case.

  • Create digital mockups to visualize your design.

We use modern design software to ensure accuracy and provide AI-ready visuals that can also be used in your marketing.

2. Pattern Making

Once your design is approved, our skilled pattern makers translate the concept into precise garment patterns.
Each pattern is tailored to your sizing requirements—whether standard UK/US/EU sizes or completely custom measurements.

Pattern making is a crucial step because it defines the garment’s fit, drape, and comfort. We ensure patterns are optimized for both aesthetics and performance, especially for sportswear and activewear.

3. Fabric Sourcing & Material Selection

We source high-quality fabrics from trusted suppliers, ensuring durability, comfort, and compliance with your specifications. Our options include:

  • Performance Sports Fabrics – Moisture-wicking polyester, breathable mesh, spandex blends.

  • Fashion Apparel Fabrics – Cotton, fleece, terry, denim, twill, rayon.

  • Technical Fabrics – Waterproof, windproof, insulated, reflective.

We can also source eco-friendly and recycled fabrics for brands aiming to promote sustainability.

4. Cutting

Using advanced cutting machines and skilled technicians, we cut each panel with precision to match your approved pattern.
This step is what sets cut and sew manufacturing apart—it ensures each piece of fabric fits perfectly when stitched, eliminating fit issues and inconsistencies.

5. Sewing & Assembly

Our professional sewing team assembles the garment using high-quality stitching techniques:

  • Flatlock stitching for activewear.

  • Coverstitch for hems and seams in sports jerseys.

  • Reinforced stitching for durability in jackets and accessories.

 

6. Branding & Customization

We offer multiple branding techniques to make your product stand out:

  • Embroidery – Club crests, logos, and initials.

  • Sublimation Printing – Full-colour designs without affecting fabric breathability (ideal for soccer jerseys).

  • Screen Printing – Bold, long-lasting prints.

  • Heat Transfer – Great for numbering and sponsor logos.

For off-field apparel, we can integrate discreet branding for a stylish yet professional look.

7. Quality Control

Before shipping, every item undergoes strict quality checks:

  • Fabric inspection for defects.

  • Stitching review to ensure no loose threads or gaps.

  • Measurement checks for size accuracy.

  • Color verification to match your approved sample.

This step guarantees that your sportswear, accessories, or fashion apparel meets your brand’s standards.

8. Packaging & Worldwide Delivery

We package products according to your requirements—individually packed or bulk-packed.
We ship worldwide using reliable logistics partners such as DHL, FedEx, and UPS. For UK and EU customers, our delivery is typically within 2–3 weeks from order confirmation.

Why Brands, Clubs, and Retailers Trust FLP Gears

Complete Control

From design to delivery, you have full creative control over every detail of your garments.

Manufacturer Pricing

We own our factory—no middlemen—so you get competitive bulk rates.

Sportswear Expertise

We understand club apparel needs—performance fabrics, team colors, sponsor branding—better than generic fashion factories.

Fashion Industry Knowledge

Our team also works with streetwear and fashion brands, meaning we can blend performance features with style for versatile products.

Scalable Production

Whether you need 100 jackets or 10,000 jerseys, our facility is equipped to handle orders of all sizes.

Cut and Sew Sportswear Examples We Produce

  • Soccer Jerseys & Shorts – Breathable, moisture-wicking, and fully sublimated with your club colors.

  • Soccer Jackets & Windbreakers – For training, travel, and off-field wear in all weather conditions.

  • Training Tracksuits – Comfortable and professional-looking sets for warm-ups and team events.

  • Fan Merchandise – Hoodies, caps, and scarves for retail sales.

  • Gym Accessories – Gloves, belts, and bags designed for durability.

How to Start Your Cut and Sew Order with FLP Gears

 

  1. Contact Us with your design idea or reference samples.

  2. Get a Free Quote and discuss your preferred materials.

  3. Approve Your Design Mockup prepared by our team.

  4. Production Begins with full quality control.

  5. Receive Your Order at your location—ready to wear or sell.

FLP Gears is not just a manufacturer—we are your production partner. Whether you are a soccer club in the UK, a streetwear brand in Europe, or a sportswear retailer in the USA, our cut and sew process ensures premium quality, competitive pricing, and on-time delivery every time.

Contact us today to discuss your next sportswear, accessories, or fashion apparel project.